Location: 4105 Royal Dr NW suite 600, Kennesaw, GA 30144

4 Hour Course 8:00AM - 12:00PM (EST)

Steering and Suspension – Course Description

Maybe you have asked yourself, why does this car have so many control arms on it? Or, why does this European vehicle ride and handle so much differently than US domestic vehicles? As with many automotive systems, the steering and suspension systems on vehicles are constantly evolving. European automakers have been at the forefront of automotive technology, including the evolution of steering and suspension. For technicians, having a proper understanding of how these systems have changed and how they operate is critical in being able to properly diagnose modern vehicles.

This steering and suspension course, hosted by MEYLE, will be great for both beginner and intermediate technicians!

This course will cover technologies in both steering and suspension to give technicians a better understanding of common failures, diagnostics, tips and tricks, and best practices for repair.

• The participant can expect to learn:
• Advantages of Four Link Suspension systems
• Effects of “bump steer” on alignment
• Best practices for checking suspension systems
• Proper installation techniques
• Modern suspension technologies that improve ride quality and safety
• How Electric Power Steering works, and how it is similar to hydraulic steering systems
• Tips on when to replace electric rack and pinions and how they interact with other automotive systems

LOCATION: Houston TX, Address To Be Determined

TIME: 8:00AM - 5:00PM

***Attendees may not be accepted if course reaches capacity. Refunds will be issued for courses that are canceled due to low enrollment. (Travel reimbursements are excluded)

With the electronification of the chassis, understanding of the OE design across multiple systems has become even more important in daily shop repairs. This class presents the correlation between those systems and electro-mechanical parts.  ADAS, electronic shock, Smart chassis, electronic steering are all new terms that shops need to be aware of and be able to properly diagnose. 4-wheel steer, another new but old term that is not introduced in the market once again. With the same basics started in our webinar class. ZF offers a more in depth and focused look into these topics during our hands-on training seminar.  The goal of this training is for a technician to leave with an understanding of how these changes influence the design of parts and knowledge of fault codes to properly diagnose daily needed repairs.

Time: 8 hours

After completing this training, the participant will be able to:

•          Describe common failures related to the electric steering system        
• Explain correlation between fault codes       
•   Describe collaboration between steering and transmission issues        
• List proper equipment for alignment and diagnostics      
•    Describe Smart Chassis      
•    Identify different driver assist functions and their operations        
• Understand active steering systems

Webinar (9:00AM PST, 12:00PM EST)

Please note that registration must be completed by 12:00 PM PST on the day prior to the webinar's start.

“As engineers have sought to make front wheel drive transaxles more efficient, they have used new concepts to help them reach the goals that have been set for more efficient drivelines and more forward gears. During this training, participants will first take a detailed look at the ZF 9HP to gain an understanding for how it is designed, and then take a deep dive into diagnostics. Participants will leave this training able to more effectively diagnose and repair ZF 9HP transaxles.” 

 After completing this training, the participant will be able to:  

• List internal components of the 9HP transmission   

• Identify the different characteristics of pressure regulators   

• Explain the shifting strategy of the ZF 9HP   

• Explain an oil change service procedure for different manufacturers   

• Explain how to properly check the oil in the transmission   

• Describe the common failures of the ZF 9HP   

• Review the disassembly and assembly process of the transmission   

• Identify special tools needed for disassembly and assembly of the unit 

ZF 6HP and 8HP Diagnostics and Overhaul

LOCATION: 14250 Myford Rd, Irvine, CA 92606

TIME: 8:00AM - 5:00PM

***Attendees may not be accepted if course reaches capacity. Refunds will be issued for courses that are canceled due to low enrollment. (Travel reimbursements are excluded)

Building transmissions and gear drive systems is at the heart of what ZF does, and throughout its history, ZF has been at the forefront of pushing transmission technology forward. With these technological and engineering advancements, staying up to date on the latest diagnostic and overhaul procedures is critical.

During this training, participants can expect to learn procedures that will aid them with not only understanding how ZF 6HP and 8HP transmissions operate, but with diagnosing and repairing these transmissions in a real-world environment. Additionally, this training gives participants the chance to apply the knowledge that they have gained in the classroom setting to a ZF transmission, under the guidance of a ZF Technical Trainer.

After completing this training, the participant will be able to:

• List internal components of the 6HP and 8HP transmissions

• Describe differences between pressure regulators and solenoids

• Identify the different characteristics of pressure regulators

• Differentiate between mechatronic types

• Explain the shifting strategy of the ZF 6HP and 8HP transmissions

• Explain an oil change service procedure

• Analyze transmission adaptation values

• Explain adaptation values to assist in the diagnostic procedure

• Identify the most common failures of the ZF 6HP and 8HP transmissions

• Identify the torque flow of all gears

• Review the disassembly and assembly process of the 6HP and 8HP transmissions

• Review the disassembly and assembly process of ZF mechatronics

Generation IV 8HP transmission overview and comparison

(Webinar 12:00PM PST,3:00PM EST)

Please note that registration must be completed by 12:00 PM PST on the day prior to the webinar's start.

Welcome to the ever-changing world of transmissions. This class will cover the newest addition to the ZF transmission line with the Gen IV 8HP. We will cover the latest features and revisions associated with this new model compared to previous models and the major changes between them. Engineers always like to keep us on our toes with major upgrades; this model is no exception.

After completing this training, participants will be able to:

· Identify the major components and sub-systems related to the gen IV 8HP.

· Describe the major differences between the previous models and the new Gen IV

· Have a general understanding of the latest upgrades and how they will affect the current automotive market.

1 Hour Webinar

Webinar (9:00AM PST, 12:00PM EST)

Please note that registration must be completed by 12:00 PM PST on the day prior to the webinar's start.

Steering and Suspension – Course Description

Maybe you have asked yourself, why does this car have so many control arms on it? Or, why does this European vehicle ride and handle so much differently than US domestic vehicles? As with many automotive systems, the steering and suspension systems on vehicles are constantly evolving. European automakers have been at the forefront of automotive technology, including the evolution of steering and suspension. For technicians, having a proper understanding of how these systems have changed and how they operate is critical in being able to properly diagnose modern vehicles.

This steering and suspension course, hosted by MEYLE, will be great for both beginner and intermediate technicians!

This course will cover technologies in both steering and suspension to give technicians a better understanding of common failures, diagnostics, tips and tricks, and best practices for repair.

• The participant can expect to learn:
• Advantages of Four Link Suspension systems
• Effects of “bump steer” on alignment
• Best practices for checking suspension systems
• Proper installation techniques
• Modern suspension technologies that improve ride quality and safety
• How Electric Power Steering works, and how it is similar to hydraulic steering systems
• Tips on when to replace electric rack and pinions and how they interact with other automotive systems

LOCATION: Pompano FL,  Address To Be Determined

TIME: 8:00AM - 5:00PM

***Attendees may not be accepted if course reaches capacity. Refunds will be issued for courses that are canceled due to low enrollment. (Travel reimbursements are excluded)

The ZF 8HP has proven itself, for more than a decade, that it is among the best transmissions ever produced. The first models of the 8HP, and subsequent models, have all pushed the limits of transmission efficiency. As ZF continues to improve the 8HP, adding a Plug-In Hybrid version of the transmission was the next logical step. Become familiar with the latest technology as we cover hybrid transmission basics, torque flow, basic high voltage concepts and a hands-on disassembly of the 8P75H transmission and mechatronic. After completing this training, the participant will be able to:

• Describe the different levels of hybrid technology

• Identify the types of ZF hybrid transmissions • Define the classification of a high voltage system

• Identify the internal safety features of hybrid systems

• Explain how to verify zero potential of a high voltage system

• Describe procedure to disconnect high voltage systems on BMW and Audi

• Identify the characteristics of 2 speed electric motors

• Explain how to disassemble a ZF 8P75 transmission

• Describe the disassembly process of the 875H mechatronic

• Identify updates within the latest ZF transmissions

• Explain common failures of the units

• Describe common diagnostics of the ZF hybrid units

LOCATION: Houston TX, Address To Be Determined

TIME: 8:00AM - 5:00PM

***Attendees may not be accepted if course reaches capacity. Refunds will be issued for courses that are canceled due to low enrollment. (Travel reimbursements are excluded)

As more and more vehicle manufacturers choose ZF for their transmissions, shops can benefit and even potentially add simple services to their offerings by understanding the basics of the ZF 8HP transmission and how to diagnose common problems encountered in the repair shop and complaints from customers. This in-depth class will take a deep dive into the function of the ZF 8HP transmission, and the best overhaul practices. The class will feature a classroom session, then participants will have the opportunity to practice what they have learned on a ZF 8HP transmission under the supervision of a ZF technical trainer. After completing this training, the participant will be able to:

• List internal components

• Explain the torque flow through the gears • Describe the shift strategy

• Identify common failures • Explain the oil change procedure

• Explain how to properly check the oil level

• Identify the differences between pressure regulators and solenoids

• Analyze transmission adaptation values and relearn procedures

• Review the disassembly and assembly process of the transmission

• Identify special tools needed for the disassembly and assembly process