LOCATION: Houston TX, Address To Be Determined

TIME: 8:00AM - 5:00PM

***Attendees may not be accepted if course reaches capacity. Refunds will be issued for courses that are canceled due to low enrollment. (Travel reimbursements are excluded)

With the electronification of the chassis, understanding of the OE design across multiple systems has become even more important in daily shop repairs. This class presents the correlation between those systems and electro-mechanical parts.  ADAS, electronic shock, Smart chassis, electronic steering are all new terms that shops need to be aware of and be able to properly diagnose. 4-wheel steer, another new but old term that is not introduced in the market once again. With the same basics started in our webinar class. ZF offers a more in depth and focused look into these topics during our hands-on training seminar.  The goal of this training is for a technician to leave with an understanding of how these changes influence the design of parts and knowledge of fault codes to properly diagnose daily needed repairs.

Time: 8 hours

After completing this training, the participant will be able to:

•          Describe common failures related to the electric steering system        
• Explain correlation between fault codes       
•   Describe collaboration between steering and transmission issues        
• List proper equipment for alignment and diagnostics      
•    Describe Smart Chassis      
•    Identify different driver assist functions and their operations        
• Understand active steering systems

Location: Pompano FL, Address To Be Determined

ZF 6HP and 8HP Diagnostics and Oveview 

TIME: 8:00AM - 5:00PM

***Attendees may not be accepted if course reaches capacity. Refunds will be issued for courses that are canceled due to low enrollment. (Travel reimbursements are excluded)

Building transmissions and gear drive systems is at the heart of what ZF does, and throughout its history, ZF has been at the forefront of pushing transmission technology forward. With these technological and engineering advancements, staying up to date on the latest diagnostic and overhaul procedures is critical.

During this training, participants can expect to learn procedures that will aid them with not only understanding how ZF 6HP and 8HP transmissions operate, but with diagnosing and repairing these transmissions in a real-world environment. Additionally, this training gives participants the chance to apply the knowledge that they have gained in the classroom setting to a ZF transmission, under the guidance of a ZF Technical Trainer.

After completing this training, the participant will be able to:

• List internal components of the 6HP and 8HP transmissions

• Describe differences between pressure regulators and solenoids

• Identify the different characteristics of pressure regulators

• Differentiate between mechatronic types

• Explain the shifting strategy of the ZF 6HP and 8HP transmissions

• Explain an oil change service procedure

• Analyze transmission adaptation values

• Explain adaptation values to assist in the diagnostic procedure

• Identify the most common failures of the ZF 6HP and 8HP transmissions

• Identify the torque flow of all gears

• Review the disassembly and assembly process of the 6HP and 8HP transmissions

• Review the disassembly and assembly process of ZF mechatronics

LOCATION: 14250 Myford Rd, Irvine, CA 92606

TIME: 8:00AM - 5:00PM

***Attendees may not be accepted if course reaches capacity. Refunds will be issued for courses that are canceled due to low enrollment. (Travel reimbursements are excluded)

The ZF 8HP has proven itself, for more than a decade, that it is among the best transmissions ever produced. The first models of the 8HP, and subsequent models, have all pushed the limits of transmission efficiency. As ZF continues to improve the 8HP, adding a Plug-In Hybrid version of the transmission was the next logical step. Become familiar with the latest technology as we cover hybrid transmission basics, torque flow, basic high voltage concepts and a hands-on disassembly of the 8P75H transmission and mechatronic. After completing this training, the participant will be able to:

• Describe the different levels of hybrid technology

• Identify the types of ZF hybrid transmissions • Define the classification of a high voltage system

• Identify the internal safety features of hybrid systems

• Explain how to verify zero potential of a high voltage system

• Describe procedure to disconnect high voltage systems on BMW and Audi

• Identify the characteristics of 2 speed electric motors

• Explain how to disassemble a ZF 8P75 transmission

• Describe the disassembly process of the 875H mechatronic

• Identify updates within the latest ZF transmissions

• Explain common failures of the units

• Describe common diagnostics of the ZF hybrid units

LOCATION: 4105 Royal Dr NW suite 600, Kennesaw, GA 30144

TIME: 8:00AM - 5:00PM (EST)

***Attendees may not be accepted if course reaches capacity. Refunds will be issued for courses that are canceled due to low enrollment. (Travel reimbursements are excluded)

Now days it seems all the focus is all about fuel economy, future technology, the new and improved ways to drive our vehicle forward, and the environmental impacts. These are all great topics and very important to the automotive industry today. Let’s not forget though, something has to still bring all these great leaps forward to a stop. Gone are also the days of the hydraulicly operated steering racks. Today’s modern cars are switching to the electrically assisted steering systems and the wonderful advantages it offers compared to the vehicles of old. With all the modern safety and driver assist functions integrated it today’s vehicles, electronic steering is playing a major role. In this class we will examine the electronic braking & steering systems in todays modern vehicles and what the future holds for tomorrow’s technicians. Time: 8 Hours After completing this training, the participant will be able to:

• Describe the power steering system operations.

• Cover the advantages of EPS vs hydraulic steering systems.

• Explain common issues associated with EPS systems and diagnostics.

• Describe how EPS relates to other vehicle systems.

• Describe braking technology.

• Diagnose ABS errors.

• Identify noise issues.

• Explain electrical park brake systems.

• Describe proper mechanical release of electrical brake system.

• Describe collaboration between brakes and diver assist function.

• Diagnose brake systems and errors.

• List braking components and their functions.

• Explain assistance-based emergency braking.

• Describe common brake pads installation errors.

• Identify causes for premature damage.

• Understanding the consequences of a worn-out rotor.

LOCATION: Houston TX, Address To Be Determined

TIME: 8:00AM - 5:00PM

***Attendees may not be accepted if course reaches capacity. Refunds will be issued for courses that are canceled due to low enrollment. (Travel reimbursements are excluded)

Today people just want to put the car in drive, and it goes. Most customers do not know what is making that vehicle move just that it does. Weather driven by automatic, manual automatic, CVT or the like, they just want it to work. Technician on the other hand know all too well what it takes to do just that. Then there is the tried-and-true manual transmission making a comeback in the market. With this being the case how is a technician to know where to start to properly diagnose and repair all these different types of issues. Well, ZF has you covered. We will spend the day covering just that. Be it a refresher of older systems or covering the latest technology to drivetrains. This is the class for you.

Time: 8 hours

After completing this training, the participant will be able to:

• Describe the operation of mechanical clutch systems

• Describe the calculation of transferrable torque

• Understand the difference between pull and push clutch types

• Identify the different release systems

• Describe common failures in the clutch system

• Diagnose gearbox failures which are related to mechanical clutch systems

• Describe proper installation of clutch systems

• Explain the installation of self-adjusting clutch

• Understand operation of dual mass flywheel

• Identify common dual mass flywheel failures

• Identify read out and interpret diesel engine measurement values

LOCATION: Alameda CA, Address To Be Determined

TIME: 8:00AM - 5:00PM

***Attendees may not be accepted if course reaches capacity. Refunds will be issued for courses that are canceled due to low enrollment. (Travel reimbursements are excluded)

As more and more vehicle manufacturers choose ZF for their transmissions, shops can benefit and even potentially add simple services to their offerings by understanding the basics of the ZF 8HP transmission and how to diagnose common problems encountered in the repair shop and complaints from customers.  This in-depth class will take a deep dive into the function of the ZF 8HP transmission, and the best overhaul practices. The class will feature a classroom session, then participants will have the opportunity to practice what they have learned on a ZF 8HP transmission under the supervision of a ZF technical trainer.

After completing this training, the participant will be able to: 

· List internal components

· Explain the torque flow through the gears

· Describe the shift strategy

· Identify common failures

· Explain the oil change procedure

· Explain how to properly check the oil level

· Identify the differences between pressure regulators and solenoids

· Analyze transmission adaptation values and relearn procedures

· Review the disassembly and assembly process of the transmission

LOCATION: Pompano FL, Address To Be Determined

TIME: 8:00AM - 5:00PM

***Attendees may not be accepted if course reaches capacity. Refunds will be issued for courses that are canceled due to low enrollment. (Travel reimbursements are excluded)

As engineers have sought to make front wheel drive transaxles more efficient, they have used new concepts to help them reach the goals that have been set for more efficient drivelines and more forward gears. During this training, participants will first take a detailed look at the ZF 9HP to gain an understanding for how it is designed, and then take a deep dive into diagnostics. Participants will leave this training able to more effectively diagnose and repair ZF 9HP transaxles. 

After completing this training, the participant will be able to: 

• List internal components of the 9HP transmission  

• Identify the torque flow of all gears  

• Describe differences between pressure regulators and solenoids  

• Identify the different characteristics of pressure regulators  

• Differentiate between valve body types  

• Explain the shifting strategy of the ZF 9HP  

• Analyze transmission adaptation values and quick learn procedure  

• Explain an oil change service procedure for different manufacturers  

• Explain how to properly check the oil in the transmission  

• Describe the common failures of the ZF 9HP  

• Review the disassembly and assembly process of the transmission  

• Identify special tools needed for disassembly and assembly of the unit 

LOCATION: Houston TX, Address To Be Determined

TIME: 8:00AM - 5:00PM

***Attendees may not be accepted if course reaches capacity. Refunds will be issued for courses that are canceled due to low enrollment. (Travel reimbursements are excluded)

With the electronification of the chassis, understanding of the OE design across multiple systems has become even more important in daily shop repairs. This class presents the correlation between those systems and electro-mechanical parts.  ADAS, electronic shock, Smart chassis, electronic steering are all new terms that shops need to be aware of and be able to properly diagnose. 4-wheel steer, another new but old term that is not introduced in the market once again. With the same basics started in our webinar class. ZF offers a more in depth and focused look into these topics during our hands-on training seminar.  The goal of this training is for a technician to leave with an understanding of how these changes influence the design of parts and knowledge of fault codes to properly diagnose daily needed repairs.

Time: 8 hours

After completing this training, the participant will be able to:

•          Describe common failures related to the electric steering system        
• Explain correlation between fault codes       
•   Describe collaboration between steering and transmission issues        
• List proper equipment for alignment and diagnostics      
•    Describe Smart Chassis      
•    Identify different driver assist functions and their operations        
• Understand active steering systems