ZF Plug-in hybrid Transmission Technology for BMW and Audi

(Webinar 9:00AM PST, 12:00PM EST)

Please note that registration must be completed by 12:00 PM PST on the day prior to the webinar's start.

The ZF 8HP has proven itself, for more than a decade, that it is among the best transmissions ever produced. The first models of the 8HP, and subsequent models, have all pushed the limits of transmission efficiency. As ZF continues to improve the 8HP, adding a Plug-In Hybrid version of the transmission was the next logical step. Become familiar with the latest technology as we cover hybrid transmission basics, torque flow, & basic high voltage concepts.

After completing this training, the participant will be able to: 

· Describe the different levels of hybrid technology

· Identify the types of ZF hybrid transmissions

· Define the classification of a high voltage system

· Describe procedure to disconnect high voltage systems on BMW and Audi

1 Hour Webinar

LOCATION: 4105 Royal Dr NW suite 600, Kennesaw, GA 30144

TIME: 8:00AM - 5:00PM (EST)

***Attendees may not be accepted if course reaches capacity. Refunds will be issued for courses that are canceled due to low enrollment. (Travel reimbursements are excluded)

Now days it seems all the focus is all about fuel economy, future technology, the new and improved ways to drive our vehicle forward, and the environmental impacts. These are all great topics and very important to the automotive industry today. Let’s not forget though, something has to still bring all these great leaps forward to a stop. Gone are also the days of the hydraulicly operated steering racks. Today’s modern cars are switching to the electrically assisted steering systems and the wonderful advantages it offers compared to the vehicles of old. With all the modern safety and driver assist functions integrated it today’s vehicles, electronic steering is playing a major role. In this class we will examine the electronic braking & steering systems in todays modern vehicles and what the future holds for tomorrow’s technicians. Time: 8 Hours After completing this training, the participant will be able to:

• Describe the power steering system operations.

• Cover the advantages of EPS vs hydraulic steering systems.

• Explain common issues associated with EPS systems and diagnostics.

• Describe how EPS relates to other vehicle systems.

• Describe braking technology.

• Diagnose ABS errors.

• Identify noise issues.

• Explain electrical park brake systems.

• Describe proper mechanical release of electrical brake system.

• Describe collaboration between brakes and diver assist function.

• Diagnose brake systems and errors.

• List braking components and their functions.

• Explain assistance-based emergency braking.

• Describe common brake pads installation errors.

• Identify causes for premature damage.

• Understanding the consequences of a worn-out rotor.

LOCATION: Houston TX, Address To Be Determined

TIME: 8:00AM - 5:00PM

***Attendees may not be accepted if course reaches capacity. Refunds will be issued for courses that are canceled due to low enrollment. (Travel reimbursements are excluded)

Today people just want to put the car in drive, and it goes. Most customers do not know what is making that vehicle move just that it does. Weather driven by automatic, manual automatic, CVT or the like, they just want it to work. Technician on the other hand know all too well what it takes to do just that. Then there is the tried-and-true manual transmission making a comeback in the market. With this being the case how is a technician to know where to start to properly diagnose and repair all these different types of issues. Well, ZF has you covered. We will spend the day covering just that. Be it a refresher of older systems or covering the latest technology to drivetrains. This is the class for you.

Time: 8 hours

After completing this training, the participant will be able to:

• Describe the operation of mechanical clutch systems

• Describe the calculation of transferrable torque

• Understand the difference between pull and push clutch types

• Identify the different release systems

• Describe common failures in the clutch system

• Diagnose gearbox failures which are related to mechanical clutch systems

• Describe proper installation of clutch systems

• Explain the installation of self-adjusting clutch

• Understand operation of dual mass flywheel

• Identify common dual mass flywheel failures

• Identify read out and interpret diesel engine measurement values

Location: 14250 Myford Rd, Irvine, CA 92606

4 Hour Course 8:00AM - 12:00PM

Steering and Suspension – Course Description

Maybe you have asked yourself, why does this car have so many control arms on it? Or, why does this European vehicle ride and handle so much differently than US domestic vehicles? As with many automotive systems, the steering and suspension systems on vehicles are constantly evolving. European automakers have been at the forefront of automotive technology, including the evolution of steering and suspension. For technicians, having a proper understanding of how these systems have changed and how they operate is critical in being able to properly diagnose modern vehicles.

This steering and suspension course, hosted by MEYLE, will be great for both beginner and intermediate technicians!

This course will cover technologies in both steering and suspension to give technicians a better understanding of common failures, diagnostics, tips and tricks, and best practices for repair.

• The participant can expect to learn:
• Advantages of Four Link Suspension systems
• Effects of “bump steer” on alignment
• Best practices for checking suspension systems
• Proper installation techniques
• Modern suspension technologies that improve ride quality and safety
• How Electric Power Steering works, and how it is similar to hydraulic steering systems
• Tips on when to replace electric rack and pinions and how they interact with other automotive systems

LOCATION: 1928 High St, Alameda, CA 94501

TIME: 8:00AM - 5:00PM

***Attendees may not be accepted if course reaches capacity. Refunds will be issued for courses that are canceled due to low enrollment. (Travel reimbursements are excluded)

As more and more vehicle manufacturers choose ZF for their transmissions, shops can benefit and even potentially add simple services to their offerings by understanding the basics of the ZF 8HP transmission and how to diagnose common problems encountered in the repair shop and complaints from customers.  This in-depth class will take a deep dive into the function of the ZF 8HP transmission, and the best overhaul practices. The class will feature a classroom session, then participants will have the opportunity to practice what they have learned on a ZF 8HP transmission under the supervision of a ZF technical trainer.

After completing this training, the participant will be able to: 

· List internal components

· Explain the torque flow through the gears

· Describe the shift strategy

· Identify common failures

· Explain the oil change procedure

· Explain how to properly check the oil level

· Identify the differences between pressure regulators and solenoids

· Analyze transmission adaptation values and relearn procedures

· Review the disassembly and assembly process of the transmission

LOCATION: Pompano FL, Address To Be Determined

TIME: 8:00AM - 5:00PM

***Attendees may not be accepted if course reaches capacity. Refunds will be issued for courses that are canceled due to low enrollment. (Travel reimbursements are excluded)

As engineers have sought to make front wheel drive transaxles more efficient, they have used new concepts to help them reach the goals that have been set for more efficient drivelines and more forward gears. During this training, participants will first take a detailed look at the ZF 9HP to gain an understanding for how it is designed, and then take a deep dive into diagnostics. Participants will leave this training able to more effectively diagnose and repair ZF 9HP transaxles. 

After completing this training, the participant will be able to: 

• List internal components of the 9HP transmission  

• Identify the torque flow of all gears  

• Describe differences between pressure regulators and solenoids  

• Identify the different characteristics of pressure regulators  

• Differentiate between valve body types  

• Explain the shifting strategy of the ZF 9HP  

• Analyze transmission adaptation values and quick learn procedure  

• Explain an oil change service procedure for different manufacturers  

• Explain how to properly check the oil in the transmission  

• Describe the common failures of the ZF 9HP  

• Review the disassembly and assembly process of the transmission  

• Identify special tools needed for disassembly and assembly of the unit 

Location: 4105 Royal Dr NW suite 600, Kennesaw, GA 30144

4 Hour Course 8:00AM - 12:00PM (EST)

Steering and Suspension – Course Description

Maybe you have asked yourself, why does this car have so many control arms on it? Or, why does this European vehicle ride and handle so much differently than US domestic vehicles? As with many automotive systems, the steering and suspension systems on vehicles are constantly evolving. European automakers have been at the forefront of automotive technology, including the evolution of steering and suspension. For technicians, having a proper understanding of how these systems have changed and how they operate is critical in being able to properly diagnose modern vehicles.

This steering and suspension course, hosted by MEYLE, will be great for both beginner and intermediate technicians!

This course will cover technologies in both steering and suspension to give technicians a better understanding of common failures, diagnostics, tips and tricks, and best practices for repair.

• The participant can expect to learn:
• Advantages of Four Link Suspension systems
• Effects of “bump steer” on alignment
• Best practices for checking suspension systems
• Proper installation techniques
• Modern suspension technologies that improve ride quality and safety
• How Electric Power Steering works, and how it is similar to hydraulic steering systems
• Tips on when to replace electric rack and pinions and how they interact with other automotive systems

LOCATION: Houston TX, Address To Be Determined

TIME: 8:00AM - 5:00PM

***Attendees may not be accepted if course reaches capacity. Refunds will be issued for courses that are canceled due to low enrollment. (Travel reimbursements are excluded)

With the electronification of the chassis, understanding of the OE design across multiple systems has become even more important in daily shop repairs. This class presents the correlation between those systems and electro-mechanical parts.  ADAS, electronic shock, Smart chassis, electronic steering are all new terms that shops need to be aware of and be able to properly diagnose. 4-wheel steer, another new but old term that is not introduced in the market once again. With the same basics started in our webinar class. ZF offers a more in depth and focused look into these topics during our hands-on training seminar.  The goal of this training is for a technician to leave with an understanding of how these changes influence the design of parts and knowledge of fault codes to properly diagnose daily needed repairs.

Time: 8 hours

After completing this training, the participant will be able to:

•          Describe common failures related to the electric steering system        
• Explain correlation between fault codes       
•   Describe collaboration between steering and transmission issues        
• List proper equipment for alignment and diagnostics      
•    Describe Smart Chassis      
•    Identify different driver assist functions and their operations        
• Understand active steering systems